Bellmont Cabinets maximizes efficiency with Insight

Seamless integration from design to production streamlines Bellmont’s operations, reducing lead times and enhancing order accuracy.

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Faster product launches
Bellmont launched the District line in just 6 months instead of the typical 12 months required by their legacy system.

Reduction in engineering effort
Standardizing processes with Insight allowed Bellmont to reduce engineering workforce demands by 70%.

Manual scans eliminated per shift
RFID tracking automated order processing, reducing labor-intensive barcode scanning and improving efficiency.

Introduction

Bellmont, a leading cabinetry manufacturer, needed a way to accelerate product launches, improve production efficiency, and reduce manual processes. By implementing Insight, they streamlined their design-to-production workflow, allowing them to launch their District product line in half the time.

Insight enabled seamless integration between engineering, order processing, and shop floor execution, cutting lead times, reducing manual errors, and improving overall efficiency.

The Challenge

Time-consuming, manual processes

Bellmont relied on outdated systems that lacked the ability to handle complex configurations and customizations efficiently. Launching a new product line required extensive manual effort, slowing down production.

Disconnected workflows

Engineering, order entry, and manufacturing operated in silos, making it difficult to coordinate production schedules, track materials, and optimize machine processes.

Limited inventory visibility

Without real-time inventory tracking, managing material replenishment and minimizing waste was a challenge, leading to inefficiencies on the shop floor.

“Launching a complex product line like District required a solution that could handle multi-material, multi-finish configurations with precision and speed."

Dan Swanson, VP Product Marketing

The Solution

Configured Engineering Solution

Enabled seamless customization of materials, finishes, and dimensions, reducing manual setup time.

Automated Production Workflow

Orders go directly from design to build, eliminating manual data entry and accelerating order processing.

Inventory Optimization & Tracking

Barcode scanning & MinMax focus streamlined replenishment and minimized material shortages.

The Results

Accelerated product launches

Bellmont successfully launched its District product line in just 6 months—half the time of previous launches.

Improved production efficiency

With automated scheduling, inventory tracking, and order management, Bellmont reduced lead times and improved throughput.

Fewer errors, better scalability

By eliminating manual data entry and streamlining processes, Insight enabled higher accuracy and smoother scaling for future product lines.

Interior view of Bellmont Cabinet Company's warehouse in Sumner, Washington, showcasing the scale of production with materials and cabinetry stored across the expansive facility.